Maintenance

70 KPIs

% of corrective maintenance cost
% of corrosion prevention bill to total maintenance bill
% of escalated maintenance requests
% of incorrectly assigned maintenance requests
% of maintenance hours of operating time (maintenance efficiency)
[Maintenance man hours] / [Operating time] x 100%
% of maintenance issues despite preventive maintenance
% of maintenance issues that could have been resolved with preventive maintenance
% of maintenance request remaining in 'Plan' status
% of maintenance request remaining in 'Request' status
% of maintenance requests closed with all data fields completed
% of maintenance requests with 'Delay' status
% of maintenance requests with 'Delay' status due to unavailability of equipment
% of maintenance requests with 'Delay' status due to unavailability of manpower
% of maintenance requests with 'Delay' status due to unavailability of resources
% of maintenance requests with 'Delay' status due to unavailability of services
% of maintenance requests with all data fields completed
% of maintenance requests with all planning data completed
% of maintenance requests with man-hour estimate within 10% of actual
% of maintenance requests with schedule date earlier or equal to late finish date
% of maintenance rework
% of man-hours available for pro-active maintenance work
% of neglected maintenance requests
% of overdue maintenance requests
% of planned maintenance requests delayed by waiting for materials
% of preventative maintenance tasks completed by due date
% of preventive maintenance cost
% of preventive maintenance time
% of re-opened maintenance requests
% of scheduled maintenance man hours planned
Average closure duration of maintenance requests
Average corrective maintenance time per unit
[total corrective maintenance time] divided by [number of maintenance units]
Average maintenance time per unit
[total maintenance time] divided by [number of units]
Average number of days open of maintenance requests
Average overdue time of maintenance requests
Average preventive maintenance time per unit
[total preventive maintenance time] divided by [number of maintenance units]
Backlog of maintenance work
Closure duration rate of maintenance requests
Corrective Actions Right First Time
Corrective maintenance to preventive maintenance ratio
[hours of corrective maintenance] divided by [hours of preventive maintenance]
Maintenance cost over asset value
Maintenance cost per unit
[total maintanance cost] / [number of produced units]
Maintenance costs as % of manufacturing costs
Maintenance costs as % of replacement asset value
Maintenance costs as % of total sales
Maintenance related shutdown schedule overrun
Maintenance requests with 'Delay' status due to unavailability of equipment as % of maintenance requests with 'Delay' status
Maintenance requests with 'Delay' status due to unavailability of manpower as % of maintenance requests with 'Delay' status
Maintenance requests with 'Delay' status due to unavailability of services as % of maintenance requests with 'Delay' status
Mean Time to Repair (MTTR)
Average of time between resolution of incident and start of incident
Number of asset reliability improvement actions resolved