Manufacturing

48 KPIs

% lost manufacturing capacity

% of hazardous operational waste

[amount of hazardous operational waste] percentage of [operational waste]

Available capacity for ramping new or existing products

Average production costs of items

Average Unit Cost

Average Unit Cost = (Total Unit Cost)/(Total Quantity of Units)

Average wage for production employees

Defects per million opportunities (DPMO)

Electrical Energy Efficiency ratio

Equipment availability %

(Operating Time) percentage of (Planned Production Time)

Equipment performance %

Equipment quality %

(Good Pieces) percentage of (Total Pieces)

Finished Goods Turns (COGS/Average Value Finished Goods)

[COGS] divided by [Average Value Finished Goods]

First Pass Yield

First Run Quality Pass %

Loss ratio of material per order

[total lost material] percentage [total material of orders]

Maintenance costs as % of manufacturing costs

Manhour per (equivalent) unit

Manufacturing cycle time

Manufacturing Floor Space Cost

Manufacturing Information Systems Cost

Manufacturing Schedule Adherence

(|Scheduled Production - Actual Production|)/Scheduled Production

Mean-time between failure (MTBF)

New change orders

Number of manufacturing steps

Open change orders

Overall Equipment Effectiveness (OEE)

Availability x Performance x Quality

Overall Machine Efficiency

Production leadtime

Production Plan Variance

Production schedule attainment

Rate of damaged material by error of workers

[total material damage by worker error] percentage of [total material]

Rate of material defect by causes of material itself

Rate of rejects

(number of units of rejects of product) percentage of (total number of units of product)

Ratio of actual capacity to rated capacity

Ratio of actual to design input required to produce one unit of output

Ratio of actual to projected unit production costs

Raw material turns (COGS/Average raw material)

[COGS] divided by [Average raw material]

Stock in excess of next 60 days needs

Total weight of packaging disposed to landfill

Value Added Time

Water used per amount of product manufactured

[total amount for water used] divided by [total units of product manufactured]

Work-in-Progress turns (COGS/Average value WIP)

[COGS] divided by [Average value WIP]

(Process free of defects) as a percentage of (total process)

Yield Variability